Testing machines

The increasing requirements regarding product quality and process reliability necessitate high precise testing machines. For these conditions, the PACE is perfectly suited. It allows you to test any sort any kind of product in a consistent quality an in a continuous running process.

Testing Machine

Advantages

  • High measurement accuracy (to 0,01mm)
  • High output (up to 1300 pieces/min depending on geometry and testing)
  • In-Line connection (optional with storage)
  • Very high process reliability
  • Gentle treatment of products
  • Low setup times
  • Customized design

Testing variants

  • 2D and 3D geometry inspection
  • Eddy-current testing
  • Hardness testing
  • Attack testing

Area of application

  • Screws
  • Rivets
  • Stamped parts
  • Sealings
  • Small parts of every geometry

Inspection bench for safety valves

The precise setting of safety and high-pressure valves is always a challenge for the designers and programmers of Grün & Köder. Because the wishes and requirements of our customers are often very versatile.

Valves from 10 to 100 bar can be set by a servo motor exactly on to the desired opening pressure.

Precision pressure sensors, control valves, pressure gauge and check valves ensure in conjunction with the servo motor and the software the most accurate adjustment of the part.

By the use of changing parts, which are usually can be replaced without tools, different valve sizes can be easily adjusted and checked.

The storage of various setting and testing programs, shortening the retool work enormously.

Further the parts can be exposed to a shock pressure of up to 200 bar.

PACE
(Prove.Automated.­Comfortable.Efficient)

The increasing requirements regarding product quality and process reliability necessitate high precise testing machines. For these conditions, the PACE is perfectly suited. It allows you to test any sort any kind of product in a consistent quality an in a continuous running process. From feeding to testing to packing your products, we offer a perfectly synchronized and automated line concept.

PACE SH

Diameter M0,7 - M36
Length 3 - 380 mm

Speed up to 1500 parts/ minute
Transport disc with 10-60 slots

Indexing mode up to 220 parts / minute
Motorized lift spindle, rotation control for 360° inspection

12 Inspection stations Camera system A10.2
Cameras up to78 Mega Pixel, tolerance down to0,3 µm. Head camera with complex 3D illuminations.
400 inspection parameters.

3 D systems for surface inspection
Speed up to 500 parts/minute
Tolerances down to 0,01 mm.

Recess check with 3D with 550ppm
DELTA camera, Tolerance down to 0,1 mm

Carousel
Tactile
For recess check up to 500 parts / min

SIGMA camera
Surface scan with 2000 pictures resolution. Scan range up to 240mm

Crack and hardness inspection
Eddy current with distance compensation
Optical analysis of crack geometry
Multi frequency system for hardness test

Special systems
LASER inspection
Color sensor systems
Acoustic test systems
Bentness test

PACE GT

Diameter 2 -70 mm
Height 1 -70mm

Speed up to 800 parts / minute
Glass Disc with 600 mm diameter

Indexing and 360° execution
Indexing disc with up to 2 rotation stations.
Complete 360°surface inspection of the inner and outer surface of pipes and bushes.

Screwing machine for 100% tactile check of internal threads.

Camerasystem A10.2
Cameras up to 78 Mega Pixel, tolerance down to 0,3 µm.
Head camera with complex 3D illuminations.
400 inspection parameters.

3 D systems for surface inspection
Tolerances down to 0,01 mm

SIGMA camera
Surface scan with 2000 pictures resolution.
Analysis of the X- and Z-surface.

360° lateral surface inspection
up to 800 parts / minute

Crack and hardness inspection
Eddy current with distance compensation
Optical analysis of crack geometry
Multi frequency system for hardness test

PACE V

Diameter 3-16 mm
Length 10-260mm

Speed up to 350 parts / minute

Inspection line without glass-insert
No negative influence of the inspection through pollution and scratches.

360° inspection
Complete 360° inspection of the total lateral surface for defects and damages.

3 D systems for surface inspection
Speed up to 500 parts / minute
Tolerances down to 0,01 mm

Camera system A10.2
Cameras up to 78 Mega Pixel, tolerance down to 0,3 µm.
Head camera with complex 3D illuminations for parts ending inspection
400 inspection parameters

SIGMA camera
Surface scan with 2000 pictures resolution
Scan range up to 240 mm

LINE MODULES

Bag packaging module

Feeder (yellow coloured)
Inspection machine
Box transport modul